In many specifications, tenders, and jobsite discussions, the term “Galvicon” is still used as a touch-up solution for galvanized steel.
Yet the reality is clear: Galvicon has been discontinued since 1996—already 30 years ago.
Keeping it in technical documents now creates a significant grey area, both in terms of compliance with standards and the actual durability of structures.
- Galvicon no longer exists… but its name still circulates
Since disappearing from the market, the name Galvicon has become an informal generic term, often used:
- in outdated specifications
- out of habit or historical carryover
- as a vague reference with no associated performance requirements
👉 When a specification mentions “Galvicon,” it effectively means the contractor may use any product they choose, with no real performance obligation—and often without informing the owner.
- The aerosol trap: cosmetic touch‑ups, not protection
Today, searching for “buy Galvicon” mostly leads to:
- industrial suppliers or specialty hardware stores offering equivalents
- aerosol products marketed as “galvanized touch‑up” solutions
These products are generally:
- low in zinc content
- applied in thin, non‑measurable layers
- unable to provide durable cathodic protection
In most cases, they offer visual masking only, with no real medium‑ or long‑term anticorrosion performance.
- What ASTM A780 actually requires
ASTM A780 clearly defines the requirements for touch‑ups on galvanized steel.
For any repaired area:
- the coating thickness must exceed that of the adjacent galvanized layer by 2 mils (50 microns)
Commercial aerosols:
- generally cannot reach these thicknesses unless more than 10 coats are applied
- offer no reliable DFT control
- fail prematurely in real‑world environments
- Industrial practice: used by galvanizers themselves
A key point often overlooked: galvanizers themselves use this type of solution in their plants.
Reputable galvanizers, including Corbec, use Rust‑Anode® Primer directly in their facilities for local touch‑ups after galvanizing, particularly for:
- handling areas
- minor post‑inspection damage
- localized corrections compliant with ASTM A780
When a product is accepted and used by a galvanizer, it is no longer an improvised jobsite fix—it becomes an industrial practice aligned with normative and operational requirements.
In contrast, commercial aerosols are not used by galvanizers for structural or permanent touch‑ups intended for demanding environments.
- Official recognition: Rust‑Anode® Primer
Rust‑Anode® Primer is:
- a zinc‑rich galvanizing coating
- applicable at controlled thickness
- compliant with ASTM A780 requirements
- recognized by the American Galvanizers Association (AGA) as an acceptable product for galvanized steel touch‑ups
- https://galvanizeit.org/education-and-resources/publications/touch-up-and-repair-of-galvanized-steel
It is a recognized technical solution—not a cosmetic product meant only for appearance.
- The Hydro‑Québec case: aerosols removed from specifications
Hydro‑Québec has officially removed aerosols from its specifications for galvanized steel touch‑ups.
Main reasons:
- insufficient field performance
- premature failures
- high rework costs
This decision reflects a now well‑documented reality:
aerosols do not meet the durability requirements of critical infrastructure.
- The real risk: a false sense of compliance
Continuing to specify “Galvicon” or “galvanized aerosol touch‑up” amounts to:
- creating invisible non‑compliance
- transferring risk to the structure
- compromising the actual service life of assets
Conclusion – Ending an outdated practice
- Galvicon has been discontinued for nearly 30 years
- Aerosols do not meet ASTM A780
- The name is now used to market low-performance products
- Compliant, recognized solutions used by galvanizers do exist
- Major asset owners have already corrected their specifications
It is time to update technical documents, clearly specify compliant solutions, and stop perpetuating a technical myth.